Showing posts with label Investment Casting In India. Show all posts
Showing posts with label Investment Casting In India. Show all posts

Friday, 26 May 2017

The Seven Secrets You Will Never Know About Investment Castings Manufacturing Process

Investment casting is a complex and trendy manufacturing process. To build robust and high dimension metal parts, investment casting is prime technique preferred by every manufacture. It’s a traditional technique which also known for lost wax casting, in which mold is designed as per desired shape in that ferrous or nonferrous material is injected. All the manufacture followed same technique with the only difference of raw material and designs.

Investment Castings
  • Incapacity Dimensional: 1″ to 24″
  • Tolerance: .003″
  • Lbs. per casting: Ounces to 75 lbs.
  • Volume Capacity: 300 to 100,000
In the digital market and innovation trend, investment casting is also improves its techniques as well as exclusive technology to build more precise and stronger casting products. Energy Technocast famous for manufacture detailed and standard quality casting products with the help of exclusive techniques at the best price in India.

The most important factor in manufacturing casting parts is accurate dimension as well as reliability, analyze and test components continuously to achieve perfect dimensional accuracy as well as customer satisfaction.

If you still follow traditional procedure then surely you will faces some of the hazards like over timing outcomes, wastage of materials, inaccuracy in dimension, etc. that’s why it’s compulsory to stay advanced and apply new technology in manufacturing process to stay ahead in competitor marketplace.

Latest technologies are more flexible and comfortable in nature which makes manufacturer to build flawless casting components in short duration of time. Some of the important tricks and techniques are given below that surely helps you to improve manufacturing process.


Secrets of Investment Castings Manufactures

  • New improvement and innovation applied in process such as lost foam casting instead of manual wax.
  • Computer-based visualization tools for die casters to produce 100% accurate dimension of components
  • Increasing in manufacturing rate of components.
  • Mixture and alloy of different metals are used to build more robust and reliable components, which are high in demands now days.
  • Computerized designing gives flexibility along with high detailing
  • Reduces the time of manufacturing i.e. lower the range of hours.
  • Oxygen tanks are the trend of new investment casting manufacturing, because it’ll run out quickly round about 20 min. of usage.

Last words, it’s necessary to follow modern technology and procedure and sustain in the high competition marketplace. Hope these modern trends will help you to manufacture superior quality casting component. Waiting for your ideas and views in comments.

Tuesday, 11 April 2017

Why is Lost Wax Casting so Famous?



Investment casting is a process in which pattern of parts are molded, the wax pattern of part design and coated with refractory ceramic substance. After the material becomes tough internal geometry takes the form of casting. This complete process is also known as Lost Wax Casting. The product should be manufactured using superior quality raw materials as per international standards and specification, to produce high quality casting equipment. If the primary material is lower in quality then final casting product may be unwanted and faulty for longer period.

The casting design and specification may differ as per industrial requirements and usage of the customers. With the help of accurate and precise investment casting various parts like aerospace parts, power plant boiler parts, non-ferrous and ferrous parts, marine parts, industrial valves & pumps, firefighting equipment, jewelry, turbine blades etc. are manufactured. 


In the investment casting generally two procedure are followed, Silica Sol Process and Water Glass Process. Silica sol process mainly used for manufacture smaller design parts while Water glass process used for larger design parts like grey iron, alloy steel, carbon steel, and ductile iron. Apart from this lost wax casting is highly popular process to manufacture investment casting parts.

Advantages of Lost Wax Casting 
  1. This process provides higher design flexibility, means complex shapes casting parts can be possible.
  2. It provides greater details, close tolerances and excellent outward finishing.
  3. It’ll reduce material cost and produce near net cast products.
  4. It eliminates expensive and costly fabrications.
  5. With the help of lost wax any metal can be cast.

Disadvantages of Lost Wax Casting
  1. Labor cost is expensive
  2. The process of manufacturing is lengthy that’s why it’s time consuming process
  3. At one point casting size can’t exceed
  4. Rarely or occasionally found faults
Applications

  • Medical field
  • Automobile industry
  • Military
  • Marine
  • Defense
  • Industrial Gas Turbine
  • Industrial Pumps & Valves
  • Industrial boiler parts
  • Ferrous & Non-Ferrous parts
  • Firefighting parts


Last Words, Lost wax casting is highly popular and affordable manufacturing process, for better quality and finishing always follow this process. Looking forward to your views and ideas in comments.


Thursday, 19 February 2015

Energy Technocast

Energy Technocast Pvt. Ltd. - India., a manufacturer and supplier of Ferrous & Non-ferrous investment castings in India was established in 2013 with a goal to be India's leading quality Investment Castings manufacturer through innovative and cutting edge technologies. 

At Energy Technocast Pvt. Ltd. - India., a commitment to innovation has allowed us to adapt to the changing needs of our customers. With a catalogue that currently features custom steel, iron & non-ferrous castings, this commitment has allowed us to grow from limited manufacturer of India to global supplier. We remain committed to delivering the products that meet the evolving needs of contemporary businesses and communities. As our product offering continues to grow, we are quickly becoming your all in one solution for custom castings. 

At Energy Technocast Pvt. Ltd. - India., we strive to provide the highest level of product support and customer service. Contact us today to see how we can help!

http://energytechnocast.com/